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Greenhouse Design and Manufacturing

Steel tunnel structures from a standard 10 m x 30 m to 100 m x 100 m multispan, designed with a site layout plan for your environment.

Inside a long tunnel frame, with the steel arches and side rails exposed and a cover laid along the floor

Design and manufacturing come first. Every structure starts as a site layout plan and a steel structure design that suits the grower's requirements and environment.

Structures range from the standard 10 m x 30 m tunnel up to 100 m x 100 m multispan, and any size in between can be accommodated.

Tunnel Farming is backed by Sunrise Agri Farm, which has supplied and installed greenhouse structures in South Africa, Zimbabwe, Botswana and Lesotho.

What’s included

  • Site layout plan and steel structure design for your site
  • Structures from 10 m x 30 m to 100 m x 100 m multispan
  • AA-grade steel with a slanted-leg design for high-wind areas
  • Supply and installation of the complete structure, including plastic
  • Irrigation pump station and in-tunnel irrigation on request
  • Phone support while you erect the structure
Aerial view of plastic tunnels and a shade-net house laid out on a farm

Designed for your site

We work with the farmer on their requirements and draw up a site layout plan and a greenhouse steel structure design that will work in that environment.

Area and conditions matter. Some areas are very hot with heavy winds, others are very cold. Tunnel height is set by the crop you plan to grow, and structures can be covered in plastic or net to suit the weather.

Stack of fabricated steel tunnel arches at the workshop

The structure

Structures give a growing height of 2.7 m and a total height of 4.7 m, and they can carry crop support trellises.

Only AA-grade steel is used, never B-grade. The unique slanted-leg design caters for high-wind areas, and the structures can be insured with most agricultural insurance companies.

  • Growing height2.7 m
  • Total height4.7 m
  • SteelAA grade
  • Slanted legs for high-wind areas
  • Supports crop trellising
  • Insurable with most agricultural insurers
Installers unloading steel arches from trailers on a farm road

Supplied complete

Complete steel structures are supplied and installed with their plastic. The irrigation pump station and the irrigation inside the greenhouse can be installed as part of the same job.

Tunnels are covered in 200 micron plastic: a diffused, multi-layered film with UV stabilisers, 85% total light transmission and 95% UV blocking.

Easy to erect

The structure design is user friendly. Anyone who can use a measuring tape can erect it, with phone support wherever you are.

Two long plastic-covered tunnels on open grassland
Row of tunnels with gable ventilation flaps propped open
Two finished tunnels in white plastic on a green slope under a blue sky
Rows of leafy greens, lettuce and chard growing inside a tunnel

Tell us what you want to grow. We will size the tunnel around it.